Getting humans to Mars and back is rather hard. Insanely difficult, in fact. Many challenges confront NASA and other would-be Mars pioneers when planning missions to the red planet, but chief among them is the amount of propellant needed.
During the Apollo program 50 years ago, humans went to the Moon using chemical propulsion, which is to say rocket engines that burned liquid oxygen and hydrogen in a combustion chamber. This has its advantages, such as giving NASA the ability to start and stop an engine quickly, and the technology was then the most mature one for space travel. Since then, a few new in-space propulsion techniques have been devised. But none are better or faster for humans than chemical propulsion.
That's a problem. NASA has a couple of baseline missions for sending four or more astronauts to Mars, but relying on chemical propulsion to venture beyond the Moon probably won't cut it. The main reason is that it takes a whole lot of rocket fuel to send supplies and astronauts to Mars. Even in favorable scenarios where Earth and Mars line up every 26 months, a humans-to-Mars mission still requires 1,000 to 4,000 metric tons of propellant.
If that’s difficult to visualize, consider this. When upgraded to its Block 1B configuration, NASA’s Space Launch System rocket will have a carrying capacity of 105 tons to low-Earth orbit. NASA expects to launch this rocket once a year, and its cost will likely be around $2 billion for flight. So to get enough fuel into orbit for a Mars mission would require at least 10 launches of the SLS rocket, or about a decade and $20 billion. Just for the fuel.
The bottom line: if we’re going to Mars, we probably need to think about other ways of doing it.
Starship
And what of the Starship concept that SpaceX is building to send humans to Mars? The project seeks to address the problem of needing a lot of chemical propellant by developing a low-cost, reusable launch system. SpaceX engineers know it will take a lot of fuel to reach Mars, but they believe the problem is solvable if Starship can be built to fly often and for relatively little money. The basic concept is to launch a Starship to orbit with empty tanks and transfer fuel launched by other Starships in low-Earth orbit before a single vehicle flies to Mars.